Towards Climate-Resilient Data Center Cooling: Experimental Study of Water Conservation Technologies
DOI:
https://doi.org/10.70917/jcc-2025-035Keywords:
water saving; wet cooling tower; hygroscopic solutions; data center; climate resilienceAbstract
The rapid expansion of data centers, driven by the proliferation of 5G and cloud technologies, has intensified environmental concerns, particularly related to water consumption and energy use. Data centers consume billions of liters of water daily for cooling, with wet cooling towers accounting for the majority of this usage. Despite various efforts, effective strategies to reduce water consumption in these systems remain limited. This study proposes the use of hygroscopic solutions as alternative cooling media in wet cooling towers to address this challenge. An experimental system was developed to evaluate this technology's performance. The results demonstrate a significant reduction in water consumption of up to 84.72% while maintaining comparable thermal performance to traditional systems. For data center operators, especially those in water-stressed regions, this technology offers a viable path to drastically lower operational water costs and reduce environmental impact, supporting compliance with increasingly stringent sustainability regulations. The water-saving mechanisms are further explored through an analysis of the interactions between the hygroscopic solution and moist air, utilizing physical properties and enthalpy-humidity charts. This research contributes to sustainable cooling strategies essential for adapting to water stress and environmental demands in an era of accelerating technological growth.
References
Abbas, A. M., Huzayyin, A. S., Mouneer, T. A. & Nada, S. A. 2021. Thermal management and performance enhancement of data centers architectures using aligned/staggered in-row cooling arrangements. Case Studies in Thermal Engineering, 24, 100884. https://doi.org/10.1016/j.csite.2021.100884
Akbarpour Ghazani, M., Hashem-ol-Hosseini, A. & Emami, M. D. 2017. A comprehensive analysis of a laboratory scale counter flow wet cooling tower using the first and the second laws of thermodynamics. Applied Thermal Engineering, 125, 1389-1401. https://doi.org/10.1016/j.applthermaleng.2017.07.090
Askari, S., Lotfi, R., Seifkordi, A., Rashidi, A. M. & Koolivand, H. 2016. A novel approach for energy and water conservation in wet cooling towers by using MWNTs and nanoporous graphene nanofluids. Energy Conversion and Management, 109, 10-18. https://doi.org/10.1016/j.enconman.2015.11.053
Asvapoositkul, W. & Kuansathan, M. 2014. Comparative evaluation of hybrid (dry/wet) cooling tower performance. Applied Thermal Engineering, 71, 83-93. https://doi.org/10.1016/j.applthermaleng.2014.06.023
Chaudhari, S. & Patil, K. 2002. Thermodynamic properties of aqueous solutions of lithium chloride. Physics and Chemistry of Liquids, 40, 317-325. https://doi.org/10.1080/0031910021000004883
Cheung, H. & Wang, S. 2019. Optimal design of data center cooling systems concerning multi-chiller system configuration and component selection for energy-efficient operation and maximized free-cooling. Renewable Energy, 143, 1717-1731. https://doi.org/10.1016/j.renene.2019.05.127
Chinese Association of Refrigeration (CAR). 2023. Annual Development Research Report on Chinese Data Center Cooling Technology 2022, China Architecture & Building Press.
Conde, M. R. 2004. Properties of aqueous solutions of lithium and calcium chlorides: formulations for use in air conditioning equipment design. International Journal of Thermal Sciences, 43, 367-382. https://doi.org/10.1016/j.ijthermalsci.2003.09.003
Deng, W. & Sun, F. 2024. Performance analysis and multi-objective optimization of mechanical draft wet cooling towers based on water saving, plume and cooling characteristics. International Journal of Thermal Sciences, 196, 108656. https://doi.org/10.1016/j.ijthermalsci.2023.108656
Deng, W., Sun, F., Chen, K. & Zhang, X. 2022. The research on plume abatement and water saving of mechanical draft wet cooling tower based on the rectangle module. International Communications in Heat and Mass Transfer, 136, 106184. https://doi.org/10.1016/j.icheatmasstransfer.2022.106184
Deziani, M., Rahmani, K., Roudaki, S. M. & Kordloo, M. 2017. Feasibility study for reduce water evaporative loss in a power plant cooling tower by using air to Air heat exchanger with auxiliary Fan. Desalination, 406, 119-124. https://doi.org/10.1016/j.desal.2015.12.007
Du, S., Cui, Z., Wang, R. Z., Wang, H. & Pan, Q. 2024. Development and experimental study of a compact silica gel-water adsorption chiller for waste heat driven cooling in data centers. Energy Conversion and Management, 300, 117985. https://doi.org/10.1016/j.enconman.2023.117985
El-Dessouky, H. T. A., Al-Haddad, A. & Al-Juwayhel, F. 1997. A Modified Analysis of Counter Flow Wet Cooling Towers. Journal of Heat Transfer, 119, 617-626. https://doi.org/10.1115/1.2824150
El Marazgioui, S. & El Fadar, A. 2022. Impact of cooling tower technology on performance and cost-effectiveness of CSP plants. Energy Conversion and Management, 258, 115448. https://doi.org/10.1016/j.enconman.2022.115448
García Cutillas, C., Ruiz Ramírez, J. & Lucas Miralles, M. 2017. Optimum Design and Operation of an HVAC Cooling Tower for Energy and Water Conservation. Energies, 10. https://doi.org/10.3390/en10030299
Han, Z., Xue, D., Wei, H., Ji, Q., Sun, X. & Li, X. 2021. Study on operation strategy of evaporative cooling composite air conditioning system in data center. Renewable Energy, 177, 1147-1160. https://doi.org/10.1016/j.renene.2021.06.046
He, W., Zhang, J., Li, H., Liu, S., Wang, Y., Lv, B. & Wei, J. 2022. Optimal thermal management of server cooling system based cooling tower under different ambient temperatures. Applied Thermal Engineering, 207, 118176. https://doi.org/10.1016/j.applthermaleng.2022.118176
Hill, G. B., Pring, E. & Osborn, P. D. 2013. Cooling towers: principles and practice, Butterworth-Heinemann.
Imani-Mofrad, P., Zeinali Heris, S. & Shanbedi, M. 2018. Experimental investigation of the effect of different nanofluids on the thermal performance of a wet cooling tower using a new method for equalization of ambient conditions. Energy Conversion and Management, 158, 23-35. https://doi.org/10.1016/j.enconman.2017.12.056
Javadpour, R., Zeinali Heris, S. & Mohammadfam, Y. 2021. Optimizing the effect of concentration and flow rate of water/ MWCNTs nanofluid on the performance of a forced draft cross-flow cooling tower. Energy, 217, 119420. https://doi.org/10.1016/j.energy.2020.119420
Khamis Mansour, M. 2017. On the Merkel Equation: Novel ε-Number of Transfer Unit Correlations for Indirect Evaporative Cooler Under Different Lewis Numbers. Journal of Thermal Science and Engineering Applications, 9. https://doi.org/10.1115/1.4036204
Lee, B., Roh, C. W., Choi, B. S., Wang, E., Ra, H.-S., Cho, J., Cho, J., Shin, H., Choi, J. W. & Lee, G. 2020. Experimental evaluations on the outdoor air-based methods for water saving and plume abatement of cooling tower. International Journal of Low-Carbon Technologies, 15, 421-426. https://doi.org/10.1093/ijlct/ctz078
Li, G., Sun, Z., Wang, Q., Wang, S., Huang, K., Zhao, N., Di, Y., Zhao, X. & Zhu, Z. 2023. China's green data center development: Policies and carbon reduction technology path. Environmental Research, 116248. https://doi.org/10.1016/j.envres.2023.116248
Liu, L., Xi, Y., Zhang, L., Yu, Z., Sun, C., Yang, L., Zhang, Z., Zhou, C., Dong, K. & Liu, K. 2023. Research on water saving performance of a new type of demisting cooler for cooling towers. Chemical Engineering and Processing - Process Intensification, 192, 109488. https://doi.org/10.1016/j.cep.2023.109488
Masanet, E., Shehabi, A., Lei, N., Smith, S. & Koomey, J. 2020. Recalibrating global data center energy-use estimates. Science, 367, 984-986. https://doi.org/10.1126/science.aba3758
Merkel, F. 1925. Verdunstungskühlung, Habilitationsschrift.
Mirabdolah Lavasani, A., Namdar Baboli, Z., Zamanizadeh, M. & Zareh, M. 2014. Experimental study on the thermal performance of mechanical cooling tower with rotational splash type packing. Energy Conversion and Management, 87, 530-538. https://doi.org/10.1016/j.enconman.2014.07.036
Ni, J. & Bai, X. 2017. A review of air conditioning energy performance in data centers. Renewable and sustainable energy reviews, 67, 625-640. https://doi.org/10.1016/j.rser.2016.09.050
Pátek, J. & Klomfar, J. 2006. A computationally effective formulation of the thermodynamic properties of LiBr–H2O solutions from 273 to 500K over full composition range. International Journal of Refrigeration, 29, 566-578. https://doi.org/10.1016/j.ijrefrig.2005.10.007
Qi, X., Liu, Y., Guo, Q., Yu, J. & Yu, S. 2016. Performance prediction of seawater shower cooling towers. Energy, 97, 435-443. https://doi.org/10.1016/j.energy.2015.12.125
Qu, X., Guo, Q., Qi, X. & Yu, Y. 2024. Numerical and experimental study on performance of seawater cooling towers based on a comprehensive coupling model. Applied Thermal Engineering, 236, 121583. https://doi.org/10.1016/j.applthermaleng.2023.121583
Sadafi, M. H., Jahn, I., Stilgoe, A. B. & Hooman, K. 2015. A theoretical model with experimental verification for heat and mass transfer of saline water droplets. International Journal of Heat and Mass Transfer, 81, 1-9. https://doi.org/10.1016/j.ijheatmasstransfer.2014.10.005
Sharqawy, M. H., Lienhard, J. H. & Zubair, S. M. 2011. On thermal performance of seawater cooling towers. https://doi.org/10.1115/IHTC14-23200
Shublaq, M. & Sleiti, A. K. 2020. Experimental analysis of water evaporation losses in cooling towers using filters. Applied Thermal Engineering, 175. https://doi.org/10.1016/j.applthermaleng.2020.115418
Siddig-Mohammed, B., Watson, F. & Holland, F. A. 1983. Study of the operating characteristics of a reversed absorption heat pump system (heat transformer). Chemical engineering research and design, 61, 283-289.
Silva-Llanca, L., Ponce, C., Bermúdez, E., Martínez, D., Díaz, A. J. & Aguirre, F. 2023. Improving energy and water consumption of a data center via air free-cooling economization: The effect weather on its performance. Energy Conversion and Management, 292, 117344. https://doi.org/10.1016/j.enconman.2023.117344
Taghian Dehaghani, S. & Ahmadikia, H. 2017. Retrofit of a wet cooling tower in order to reduce water and fan power consumption using a wet/dry approach. Applied Thermal Engineering, 125, 1002-1014. https://doi.org/10.1016/j.applthermaleng.2017.07.069
Wan, D., Gao, S., Liu, M., Li, S. & Zhao, Y. 2020. Effect of cooling water salinity on the cooling performance of natural draft wet cooling tower. International Journal of Heat and Mass Transfer, 161, 120257. https://doi.org/10.1016/j.ijheatmasstransfer.2020.120257
Whitman, W. G. 1962. The two film theory of gas absorption. International Journal of Heat and Mass Transfer, 5, 429-433. https://doi.org/10.1016/0017-9310(62)90032-7
Xi, Y., Yu, Z., Zhang, L., Yu, A., Liu, L., Bao, B., Zhao, Y., Zhou, C., Wu, B. & Dong, K. 2023. Research on heat and mass transfer characteristics of a counterflow wet cooling tower using a new type of straight wave packing. International Journal of Thermal Sciences, 193, 108540. https://doi.org/10.1016/j.ijthermalsci.2023.108540
Xu, S., Zhang, H. & Wang, Z. 2023. Thermal Management and Energy Consumption in Air, Liquid, and Free Cooling Systems for Data Centers: A Review. Energies, 16. https://doi.org/10.3390/en16031279
Yan, W., Cui, X., Meng, X., Yang, C., Zhang, Y., Liu, Y., An, H. & Jin, L. 2024. Multi-objective optimization of hollow fiber membrane-based water cooler for enhanced cooling performance and energy efficiency. Renewable Energy, 222, 119892. https://doi.org/10.1016/j.renene.2023.119892
Yu, Z., Sun, C., Zhang, L., Bao, B., Li, Y., Bu, S. & Xu, W. 2021. Analysis of a novel combined heat exchange strategy applied for cooling towers. International Journal of Heat and Mass Transfer, 169, 120910. https://doi.org/10.1016/j.ijheatmasstransfer.2021.120910
Yuan, W., Sun, F., Liu, R., Chen, X. & Li, Y. 2020. The Effect of Air Parameters on the Evaporation Loss in a Natural Draft Counter-Flow Wet Cooling Tower. Energies, 13. https://doi.org/10.3390/en13236174
Zhang, P., Li, K., Liu, Q., Zou, Q., Liang, R., Qin, L. & Wang, Y. 2024. Thermal stratification characteristics and cooling water shortage risks for pumped storage reservoir–green data centers under extreme climates. Renewable Energy, 229, 120697. https://doi.org/10.1016/j.renene.2024.120697
Zhao, Z., Gao, J., Zhu, X. & Qiu, Q. 2023. Experimental study of the corrugated structure of film packing on thermal and resistance characteristics of cross-flow cooling tower. International Communications in Heat and Mass Transfer, 141, 106610. https://doi.org/10.1016/j.icheatmasstransfer.2022.106610
Downloads
Published
Issue
Section
License
Copyright (c) 2025 Lu Wang, Liang Chen, Zhen Li (Author)

This work is licensed under a Creative Commons Attribution 4.0 International License.